Boom Repair

Related Links: Boom Grip, Contact Cement, Boom Replacement Parts, Hardware

Booms are fairly simple. They are built of a head, tailpiece, tail block, locking adjustment mechanisms, grip material, and screws. Each manufacturer does things a little differently, but the components and operations are basically the same. The arms, and tail pieces are made of either carbon or aluminum, and the heads are made form carbon, aluminum or plastic, or a combination of the three.      

Front End Problems
The most common problem with booms is the line in the front end breaks. Simply thread on a new line following the course of the old one. If you lose the non-slip rubber shim that was affixed to your front end, they are available for purchase here at Windance, or a piece of old bicycle inner tube rubber cemented in place also does the trick. If the “pin” that holds the “door” in place is lost, it can be replaced with stainless steel stock, or just use a mast protector instead. (It is a good idea to always use a mast protector anyway) Cracks in the front end itself indicate that it is time to replace it and/or the whole boom. Front end replacement rarely involves more than simple removing the mounting hardware, wrestling the boom arms out of the front end, and replacing the old piece with a new one. Fortunately, front end design changes seem to occur infrequently, so getting a compatible one should not be too difficult.

Adjustment Problems
As booms get older, they often become harder to adjust. This is because over time sand works its way into the boom arms, and is subsequently ground into the arm each time the boom is adjusted. To help prevent this, it is a good idea to remove the tailpiece every so often and rinse the inside of the boom arms. It is ill-advised to leave the boom or entire rig lying in shallow water for any period. That is when the sand gets in and damage begins.
To fix this, remove the tail-piece from the boom. The ends of the tail should have plastic caps of some sort on them. Using a fine grit sandpaper or file, remove the burrs, scratches and grooves on the caps by sanding in a linear fashion.
The other reason for adjustment problems, is bent boom arms. By sighting down the arms one can tell if this is the case, another way is that often after bending a boom arm the adjustment holes no longer line up on one side or the other. Bending usually occurs near the harness line area during catapults. Once bent, it is not advised to attempt to straighten the arm, the risk of creasing the tube is too great.
Over time the adjustment fittings become harder to use. There is not much that can be done about this as it is mostly just a function of age.
It is NOT a good idea to “lubricate” the sliding portions of your boom, more often than not the lubricant will attract (and retain) grit and foreign matter, making your boom worse than before.

Grip
Over time the grip on the boom wears, either from contact with the ground or the deck of your board, or from the back of your fin when the board flips over.  Knowing which of these events are causing the damage will help you to reduce it.
Boom grip is simple stuff, and available at almost any windsurfing shop. It is glued to the boom arms with rubber cement. If part of your grip is peeling back from the arm, simply apply contact cement to the inside of the grip and the matching surface on the arm, allow to air dry, then push and hold them together. If the grip is lost, and there is more aluminum showing than you care for, regripping is a pretty straightforward repair easily done in about 2 hours.

Windance 108 Hwy. 35, Hood River, OR 97031
Phone: 1-800-574-4020 (or 541-386-2131)
Email: windance@windance.com
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